Enter the words “flaked corn” into your internet search engine and the first few search results are related to the home brewing industry. The fermentation process which makes alcohol relies on maximum surface area to expose the starch inside the corn kernel to breakdown. This is the same process occurring in the rumen. To optimize performance in cattle, maximizing the surface area of grain to rumen microbes is a critical first step. Before grain is fed to cattle the grain is commonly steam flaked.
What is steam flaking and what happens when we steam flake grain? Steam flaking is the process of added increased moisture and heat over time to soften the grain before passing thru the rolls.1 Steam flaking increases the surface area of the grain, improves starch digestibility and ultimately enhances ruminant performance. This enhanced performance results in better lactation performance1 and improved growth performance in feedlot cattle.2
In a 12-trial summary, Dr. Richard Zinn observed that substitution of steam flaked corn for dry rolled corn in growing-finishing diets for feedlot cattle increased average daily gain by 6.3%.3 Starch is complexed in a matrix of protein, and steam-flaking corn not only improves the starch availability but releases protein from the matrix.
Modern steam chambers or steam chests have a capacity to process 20, 30 or even 40 tons of flakes per hour. To get the highest quality flakes, retention times often approach 60 minutes. This means the larger steam flaking systems hold 20-40 tons of grain, require massive amounts of high-quality steam and require massive amounts of energy to remain in production. And maintenance? Misaligned rolls wear rapidly so momentary lapses in routine maintenance can cause week-long operational shutdowns.
As you can imagine, steam flaking grain is as much art as it is science. Operators who try the “set-it-and-forget-it approach” to producing good flakes learn very quickly this will not work. During the day grain moisture will change, steam quality can vary by the minute and roll settings require constant monitoring. So, what can operations do to improve flaked grain quality?
The list is obviously exhaustive, and the purpose of this article is not to diagnose every problem. However, in this article, we offer five tips which Kemin Animal Nutrition & Health – North America has determined will help most flaking operations.
Flaking grain is more of an art than a science. However, by using these five tips, you and your operation can make high quality flaked corn for your operation.
For more information about Kemin Animal Nutrition & Health research in cattle and other species, contact your Kemin representative by emailing KeminAg@kemin.com or visit Kemin.com/feedquality.
1Heimann, M. Steam Flaking – Focus on Conditioning. Brochure downloaded from California Pellet Mill website at https://www.cpm.net/downloads/Steam%20Flaking.pdf. Accessed on November 6, 2019.
2González-Vizcarra VM, Plascencia A, Ramos-Aviña D, Zinn RA. Influence of substituting steam-flaked corn for dry rolled corn on feedlot cattle growth performance when cattle are allowed either ad libitum or restricted access to the finishing diet. Asian-Australas J Anim Sci. 2017 Nov;30(11):1563-1567. doi: 10.5713/ajas.17.0185. Epub 2017 Jun 26.
3Zinn RA, Barreras A, Corona L, Owens FN, Plascencia A. Comparative effects of processing methods on the feeding value of corn in feedlot cattle. Nutr Res Rev. 2011;24:183–90.
4Zinn RA, Owens FN, Ware RA. Flaking corn: processing mechanics, quality standards, and impacts on energy availability and performance of feedlot cattle. J Anim Sci. 2002;80:1145–56.
5Zinn, R. A. 1990. Influence of steaming time on site of digestion of flaked corn in steers. J. Anim. Sci. 68:776–781.
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